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EXECUTING THE BUILD PROGRAMME  
 
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Primary energy for new build    
   
 

Extensive work has been done to secure adequate coal supplies of suitable quality for the Medupi and Bravo power stations.

Eskom is finalising an agreement with Exxaro Coal to supply the coal needed for all six units of Medupi power station for the first 40 years of its life. The success of these arrangements is based on Eskom’s sound working relationship with Exxaro’s Grootegeluk mine, which already supplies about 15 million tons of coal a year to the nearby Matimba power station.

Anglo Coal’s New Largo coal mine has been earmarked as the main coal supplier to Bravo and is to be supplemented from smaller Anglo blocks at Zondagsfontein. The initial stages of the contracting process include further technical studies to determine how best to extract the maximum energy from the source while remaining within the bounds of the design of the boilers. Bravo’s boilers are identical to those being installed at Medupi.

A highlight for both of these projects is that these boilers are of supercritical design, meaning that they will use some 6% less coal per unit generated than any of Eskom’s existing power stations. This is due to increased operating temperature and pressure that result in improved thermal efficiencies. This is Eskom’s initial move into a new phase in the application of emission-reduction technology.

It is envisaged that the coal supply agreement for Medupi power station will be finalised in 2008, and that for Project Bravo in the first half of 2009.

Underground coal gasification research

The underground coal gasification (UCG) pilot plant celebrated its first birthday on 20 January 2008. During the first year of operation, it produced more than 13 million cubic metres of gas, or enough to supply the heating and cooking requirements of 330 medium-sized houses.

Extensive monitoring of the environmental impact of operations has indicated no significant effects,
but monitoring will continue to ensure that this remains the case.

While the output of the plant is presently fairly modest (100kW of electricity), the engineering, procurement, and construction of a demonstration plant are under way to increase the scale by some for ty-fold. This will see sufficient gas produced for co-firing into Majuba power station’s coal boilers and will prove the first gas production module.

The engineering, procurement, and construction of the demonstration plant are already under way,
with plans to produce 70 000Nm3/h by mid-2009. Following approvals, production will proceed to
125 000Nm3/h by the end of 2009 and with approvals again to 625 000Nm3/h by the end of 2010. This gas will be co-fired with coal at the existing Majuba power station, until approvals are received for a new 350MW UCG-integrated gasification combined-cycle (IGCC) ultra-high-efficiency power station, which could potentially be commissioned in the 2012 timeframe.

In parallel with the research and development phases, a motivation is being compiled for a new
2 400MW commercial power station, which will be proposed to Eskom and stakeholders.

An EIA has also been commissioned for this new concept. It is proposed that the new power station shares gas with the existing Majuba power station, so as to maintain UCG gas production flexibility.

Eskom’s Corporate Services division is developing this project with UCG technology experts, Ergo Exergy Technologies Inc. (Canada), who are providing their proprietary eUCG technology.

Eskom’s underground coal gasification demonstration plant in the foreground
Eskom’s underground coal gasification demonstration plant
in the foreground.

  Click here for more detail on the underground coal gasification research.
   
 
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